Mining Dust Suppression Nozzles
Capture airborne particles at crushers, haul roads & transfer points with precision misting—protect workers, maintain compliance, and cut water use by 30–50%.
Crushers, mills, haul roads, and transfer points generate persistent dust that impairs visibility, accelerates equipment wear, and creates regulatory compliance risks. Traditional flooding wastes water and often underperforms in harsh, variable mining conditions.
NozzlePro pairs application-specific spray patterns with durable materials (316L stainless steel, ceramic) to intercept dust where it forms—improving air quality, reducing worker exposure 70–90%, and achieving uptime improvements while using 30–50% less water than conventional methods.
Critical Mining Dust Suppression Applications
⚙️ Crushers & Mills
Full-cone nozzles at discharge points and chute entries block dust plumes before particles become airborne, protecting equipment and workers.
Full Cone Nozzles →🛣️ Haul Roads
Mobile bars or fixed misting stations moisture-condition road surfaces, sized precisely for lane width and vehicle speed to minimize dust generation.
Road Misting Systems →📦 Conveyor Transfers
Fog systems at transfer drops capture fine particles without causing material bridging, keeping belts cleaner and reducing floor accumulation.
Hollow Cone Nozzles →Proven Performance Results
Actual outcomes depend on ore characteristics, site layout, climate conditions, and operational duty cycle. Our engineering team sizes spray patterns, nozzle angles, and flow rates specifically for your mining operation.
Optimized Spray Patterns for Dust Control
🔷 Full Cone
Uniform circular coverage ideal for crusher discharge points, mill areas, and haul road conditioning systems.
Explore Full Cone →⭕ Hollow Cone
Ring pattern with fine droplets engineered for transfer drops, enclosed areas, and precise particle capture.
Explore Hollow Cone →☁️ Air-Atomizing
Ultra-fine mist for confined zones requiring precision dosing and minimal water consumption.
Explore Air-Atomizing →💧 Flat Fan
Linear coverage for targeted suppression zones and dual-purpose equipment cooling applications.
Explore Flat Fan →Engineering Approach for Mining Conditions
Application-Specific Parameters
| Application | Nozzle Type | Pressure Range | Flow Rate | Shop Collection |
|---|---|---|---|---|
| Primary Crusher Discharge | Full Cone | 40–80 PSI | 1–3 GPM per nozzle | Full Cone |
| Secondary Mill Discharge | Air-Atomizing | 30–60 PSI liquid / 40–80 PSI air | 0.5–2 GPM per nozzle | Air-Atomizing |
| Haul Road Conditioning | Full Cone manifold bars | 20–40 PSI | 2–5 GPM per bar | Full Cone |
| Conveyor Transfer Points | Hollow Cone | 25–50 PSI | 0.5–2 GPM per nozzle | Hollow Cone |
| Equipment Cooling Zones | Flat Fan | 15–30 PSI | 1–4 GPM per nozzle | Flat Fan |
Custom Engineering: Final system specifications depend on belt widths, drop heights, ore characteristics, ambient conditions, and water quality. Request a site review and we'll provide detailed layout drawings, flow calculations, and ROI projections specific to your mining operation.
Complete Mining Solutions
⛏️ Mining Overview
🫧 Ore Washing
❄️ Equipment Cooling
🧹 Belt Cleaning