Cooling Spray Nozzles for Mining
Precision Cooling for Crushers, Mills, Conveyors & Material Transfer Points.
Effective cooling protects critical assets, stabilizes processes, and extends component life on crushers, mills, and conveyors. NozzlePro delivers mining-ready nozzles that provide controlled heat removal with consistent coverage and efficient water use.
Mining cooling is about precision: removing heat where it forms without soaking equipment, diluting slurry circuits, or warping belts. We size spray angle, impact, and overlap to the geometry of crushers, mills, gearboxes, and transfer points—then select materials that hold up in abrasive, hot environments.
Applications in Mining Cooling
⚙️ Equipment Cooling
Targeted sprays manage heat on crushers, grinding mills, gearboxes, and bearings to reduce wear and avoid thermal trips.
Flat Fan Options →🪨 Material Cooling
Uniform coverage cools hot ore and aggregates at chutes and transfer points to protect belts and improve handling.
Full Cone Coverage →🌫️ Integrated Dust & Heat Control
Dual-purpose systems combine misting for dust capture with light cooling to stabilize temperatures in loading zones.
Dust Suppression →Benefits of NozzlePro Cooling Solutions
- Reduced Equipment Wear – Controlled temperatures protect bearings, seals, and liners.
- Stable Throughput – Consistent cooling improves runtime and process reliability.
- Water Efficiency – Optimized patterns deliver cooling with less water.
- Lower Maintenance – Fewer heat-related stoppages and longer service intervals.
Best-Fit Patterns & Materials
💧 Flat Fan (High Impact)
Linear coverage with strong impingement—ideal for gearbox, bearing, and housing cooling where directed energy matters.
Explore Flat Fan →🔷 Full Cone (Uniform)
Even circular distribution for material or chute cooling; tune angles for overlap without belt wet-out.
Explore Full Cone →☁️ Air-Atomizing (Light Cooling)
Ultra-fine mist for localized temperature control in enclosures, with minimal water addition.
Explore Air-Atomizing →How We Size Mining Cooling Sprays
Typical Ranges
| Application | Pattern | Pressure | Flow / Nozzle | Collection |
|---|---|---|---|---|
| Crusher Housing / Bearings | Flat Fan | 30–60 PSI | 0.5–2 GPM | Flat Fan |
| Mill Shell / Gearbox | Flat Fan | 30–60 PSI | 1–3 GPM | Flat Fan |
| Chute / Transfer Material | Full Cone | 20–50 PSI | 1–4 GPM | Full Cone |
| Enclosed Hot Spots | Air-Atomizing | 30–60 PSI liquid / 40–80 PSI air | 0.3–1.5 GPM | Air-Atomizing |
Note: Final selections depend on heat load, ambient conditions, belt speed, and allowable water. We'll tune angles, rows, and flows to your process constraints.
Related Mining Pages
Design a complete solution across cooling, dust control, washing, and belts.