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Glossary

Spray Nozzle Glossary: Essential Terms & Definitions for Your Spraying Needs

Spray Patterns

  • Fan Spray: A flat, wide spray pattern ideal for even coverage over large areas (e.g., lawns, cleaning surfaces).
  • Full Cone Spray: A conical spray pattern with a hollow center, offering good coverage with minimal overspray (e.g., industrial cleaning, dust suppression).
  • Air Atomizing: Uses compressed air to create a fine mist, ideal for delicate applications (e.g., painting, cooling).
  • Hollow Cone: Narrower inner cone than a full cone, offering focused coverage with minimal drift.
  • Jetting: Produces a powerful, concentrated stream for high-pressure tasks (e.g., cleaning, cutting).
  • Penetrating: Creates a focused stream to pierce through dense materials (e.g., foliage, debris).
  • Shower: Gentle, rain-like spray pattern for delicate watering or herbicide application.

Flow Characteristics

  • Flow Rate (GPM/LPM): The amount of liquid passing through a nozzle per unit time, impacting pressure and coverage.
  • Pressure Drop: Decrease in pressure as liquid flows through the nozzle, affecting spray pattern and performance.
  • Angle of Repose: Angle at which the spray pattern falls back to the ground, influencing coverage and penetration.
  • Flow Coefficient (Cv): Number indicating flow rate for a given pressure drop.
  • Impact Angle: Angle at which liquid hits the surface, affecting cleaning and potential damage.
  • Shear Rate: Rate at which liquid layers move within the nozzle, influencing droplet size and uniformity.
  • Turn Down Ratio: Maximum flow rate reduction achievable by adjusting the nozzle.

Materials

  • Brass: Durable for low-pressure applications, good value and moderate wear resistance.
  • Stainless Steel: Stronger and more corrosion-resistant than brass, ideal for high-pressure, demanding environments.
  • Acetal: Lightweight, chemically resistant plastic for low-pressure, non-corrosive applications.
  • Polypropylene (PP): Affordable and chemically resistant, suitable for moderate-pressure applications.
  • Polytetrafluoroethylene (PTFE): Highly resistant to abrasion and chemicals, ideal for demanding environments.
  • Tungsten Carbide: Extremely hard and wear-resistant for abrasive or high-impact applications.
  • Viton: Synthetic rubber offering excellent resistance to heat, chemicals, and oils.

Nozzle Parts

  • Cap: Covers the orifice for storage and prevents accidental spraying.
  • Orifice: Opening where liquid flows, determining flow rate and spray pattern.
  • Shroud: Shapes the spray pattern and influences coverage.
  • Stem: Connects the nozzle to the spray system.
  • Vanes: Internal components controlling spray direction and distribution.

Applications

  • Abrasive Blasting: Cleaning or surface preparation using pressurized air and abrasive media.
  • Atomization: Breaking down liquids into fine droplets for various applications.
  • Cooling: Directing a spray to cool objects or machinery.
  • Dust Suppression: Controlling airborne dust with water mist.
  • Lubrication: Precisely delivering lubricants.

    Industries

    • Food & Beverage

      Maximize cleaning efficiency and minimize downtime with NozzlePro's tank cleaning nozzles. Their optimized spray patterns and flow rates effectively clean tanks while reducing water and chemical usage. Experience faster cleaning cycles and greater productivity in your food and beverage production.

    • Chemical Processing

      Tackle the toughest residues and viscous chemicals with NozzlePro's specialized tank cleaning nozzles. Our high-impact nozzles deliver the necessary force to break down stubborn deposits, ensuring complete tank cleanliness. Achieve optimal results for your specific chemical process

    • Pharmaceutical

      Protect your pharmaceutical products from cross-contamination with NozzlePro's meticulously designed tank cleaning nozzles. Their optimized spray patterns ensure complete residue removal, eliminating potential contaminant sources. Safeguard product purity and quality with our superior cleaning technology.