Ore Washing

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Ore Washing Spray Nozzles for Mining

High-Impact Washing for Screens, Trommels, Chutes & Slurry Conditioning.

Efficient ore washing removes clays and fines, improves downstream processing, and maximizes recovery. NozzlePro supplies high-impact, mining-ready spray nozzles engineered for harsh dutyβ€”delivering cleaner feedstock and consistent plant performance.

Ore washing is a balancing act: enough impact to break up clay and fines without over-watering screens, trommels, or downstream circuits. We pair the correct spray pattern, angle, and standoff with abrasion-resistant materials to keep throughput high and maintenance low.

Applications in Ore Washing

πŸͺ¨ Crushed Ore Cleaning

High-impact sprays dislodge clay balls and fines from crushed ore to improve feed quality and protect downstream separation stages.

Flat Fan Options β†’

πŸ›ž Screen & Trommel Washing

Precision bars prevent screen blinding and trommel clogging. Size angle/spacing for full coverage at your deck width and open area.

Full Cone Bars β†’

🌊 Slurry Conditioning

Uniform distribution promotes efficient separation in flotation and refiningβ€”wetting fines without diluting the circuit.

Hollow Cone Fogging β†’

Recommended Patterns & Materials

πŸ’§ Flat Fan (High Impact)

Linear coverage with strong impingementβ€”ideal for scalping decks and chute wash bars. Choose tighter angles for concentrated energy.

Explore Flat Fan β†’

πŸ”· Full Cone (Uniform)

Even circular distribution for general ore washing where broad coverage prevents re-agglomeration.

Explore Full Cone β†’

πŸ›‘οΈ Abrasion-Resistant Tips

Tungsten carbide inserts and hardened stainless extend life in gritty slurries and high-duty wash bars.

Tungsten Carbide β†’

How We Size Ore Wash Bars

Typical Ranges

Application Pattern Pressure Flow / Nozzle Collection
Scalping / Primary Screen Flat Fan 30–60 PSI 1–4 GPM Flat Fan
Trommel Interior Bars Full Cone 20–50 PSI 2–5 GPM Full Cone
Chute/Transfer Wash Flat Fan / Full Cone 25–50 PSI 1–3 GPM Flat Fan
Slurry Conditioning Hollow Cone 20–40 PSI 0.5–2 GPM Hollow Cone
High-Wear Zones Flat Fan / Solid Stream 40–80 PSI per sizing Tungsten Carbide | High-Pressure

Note: Final selections depend on ore type, burden depth, deck geometry, and allowable water balance. We'll size angles, rows, and flows to your circuit.

Plan a complete mining wash program across belts, conveyors, and dust control.

⛏️ Mining Overview

Explore mining solutions β†’

🧼 Conveyor Wash

Wash conveyors β†’

🧹 Belt Cleaning

Clean belts β†’

🌫️ Dust Suppression

Control dust β†’

❄️ Cooling

Cool equipment β†’

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