Ore Washing Spray Nozzles for Mining
High-Impact Washing for Screens, Trommels, Chutes & Slurry Conditioning.
Efficient ore washing removes clays and fines, improves downstream processing, and maximizes recovery. NozzlePro supplies high-impact, mining-ready spray nozzles engineered for harsh duty—delivering cleaner feedstock and consistent plant performance.
Ore washing is a balancing act: enough impact to break up clay and fines without over-watering screens, trommels, or downstream circuits. We pair the correct spray pattern, angle, and standoff with abrasion-resistant materials to keep throughput high and maintenance low.
Applications in Ore Washing
🪨 Crushed Ore Cleaning
High-impact sprays dislodge clay balls and fines from crushed ore to improve feed quality and protect downstream separation stages.
Flat Fan Options →🛞 Screen & Trommel Washing
Precision bars prevent screen blinding and trommel clogging. Size angle/spacing for full coverage at your deck width and open area.
Full Cone Bars →🌊 Slurry Conditioning
Uniform distribution promotes efficient separation in flotation and refining—wetting fines without diluting the circuit.
Hollow Cone Fogging →Recommended Patterns & Materials
💧 Flat Fan (High Impact)
Linear coverage with strong impingement—ideal for scalping decks and chute wash bars. Choose tighter angles for concentrated energy.
Explore Flat Fan →🔷 Full Cone (Uniform)
Even circular distribution for general ore washing where broad coverage prevents re-agglomeration.
Explore Full Cone →🛡️ Abrasion-Resistant Tips
Tungsten carbide inserts and hardened stainless extend life in gritty slurries and high-duty wash bars.
Tungsten Carbide →How We Size Ore Wash Bars
Typical Ranges
| Application | Pattern | Pressure | Flow / Nozzle | Collection |
|---|---|---|---|---|
| Scalping / Primary Screen | Flat Fan | 30–60 PSI | 1–4 GPM | Flat Fan |
| Trommel Interior Bars | Full Cone | 20–50 PSI | 2–5 GPM | Full Cone |
| Chute/Transfer Wash | Flat Fan / Full Cone | 25–50 PSI | 1–3 GPM | Flat Fan |
| Slurry Conditioning | Hollow Cone | 20–40 PSI | 0.5–2 GPM | Hollow Cone |
| High-Wear Zones | Flat Fan / Solid Stream | 40–80 PSI | per sizing | Tungsten Carbide | High-Pressure |
Note: Final selections depend on ore type, burden depth, deck geometry, and allowable water balance. We'll size angles, rows, and flows to your circuit.
Related Mining Pages
Plan a complete mining wash program across belts, conveyors, and dust control.
⛏️ Mining Overview
🧼 Conveyor Wash
🧹 Belt Cleaning
🌫️ Dust Suppression
❄️ Cooling