Full Cone Spray Nozzles

Full Cone Spray Nozzles | NozzlePro

Uniform Coverage for Industrial Applications

Full cone spray nozzles produce a solid, circular spray pattern filled with evenly distributed droplets. This makes them ideal for coating, cooling, dust suppression, and chemical processing, where uniform spray coverage is critical. Known for their versatility and reliability, full cone nozzles are used across industries from food and beverage to steel, cement, and mining.

How Full Cone Spray Nozzles Work

Full cone nozzles typically use an internal vane or swirl chamber that distributes liquid evenly before it exits the nozzle. Unlike hollow cone nozzles, which form a ring-shaped spray, full cone nozzles fill the entire cone area with droplets—ensuring complete coverage across the target surface. Spray angles generally range from 30° to 120°, depending on system needs.

Applications of Full Cone Spray Nozzles

🌡 Cooling & Quenching

  • Maintain uniform temperature control in steel, cement, and chemical industries

  • Effective in gas cooling and scrubbing systems

🧴 Coating & Moisturizing

  • Apply resins, oils, and protective coatings with full-area coverage

  • Common in food processing, building materials, and textiles

🪨 Dust Suppression

  • Control airborne particles in mining, cement, and bulk material handling

  • Improve air quality and worker safety

🏭 Chemical Processing & Environmental Control

  • Used in scrubber systems and pollution control

  • Ensure efficient liquid-gas contact for absorption and emissions reduction

Benefits of NozzlePro Full Cone Nozzles

  • Uniform Coverage – consistent droplet distribution across the entire spray area

  • Versatility – suitable for a wide range of industrial processes

  • Flexible Spray Angles – narrow to wide options for precise control

  • Durable Materials – available in stainless steel, brass, and corrosion-resistant plastics

  • Process Efficiency – reduce liquid waste and improve product quality

Full Cone Spray Nozzle Options

  • Axial-Flow Full Cone Nozzles – compact design with consistent spray distribution

  • Tangential-Flow Full Cone Nozzles – clog-resistant design for dirty liquids

  • High-Capacity Full Cone Nozzles – designed for heavy-duty dust suppression and cooling

Industries Served

  • Steel & Metal – cooling, quenching, and gas scrubbing

  • Chemical & Petrochemical – coating, absorption, environmental control

  • Food & Beverage – moisturizing, sanitizing, and coating applications

  • Mining & Cement – dust suppression, cooling towers, bulk material handling

  • General Industrial – surface treatment, rinsing, and washing

Why Choose NozzlePro?

NozzlePro’s full cone spray nozzles deliver consistent, reliable performance for demanding industrial processes. Whether you need cooling, dust suppression, or chemical processing, our precision-engineered nozzles provide efficient spray coverage that improves safety, quality, and process control.