Hollow Cone Spray Nozzles for Fine Mist & Precision Cooling
Create fine droplet sprays with superior penetration and rapid evaporation. NozzlePro hollow cone nozzles deliver efficient cooling, humidification, gas scrubbing, and delicate coating applications with minimal liquid consumption.
What Are Hollow Cone Spray Nozzles?
Hollow cone spray nozzles produce a distinctive ring-shaped spray pattern with a hollow center. This design creates exceptionally fine droplets that are ideal for applications where rapid evaporation, dust suppression, or delicate coating is required. Widely used in cooling, humidification, and chemical processing, hollow cone nozzles provide efficient coverage while minimizing liquid consumption and reducing operational costs.
Unlike full cone nozzles that fill the entire spray pattern, hollow cones concentrate their spray around the perimeter, making them perfect for applications requiring maximum surface area contact and fine atomization.
π Full Cone vs. Hollow Cone
Hollow cone nozzles excel where fine droplets matter: cooling towers, gas scrubbing, humidification. Full cone nozzles excel at uniform saturation: dust suppression, washing, uniform coating. Compare full cone options β
How Hollow Cone Spray Nozzles Work
Hollow cone nozzles use a swirl chamber or vane design to spin liquid before it exits the orifice. The swirling motion breaks the liquid into fine droplets, forming a cone-shaped spray pattern with an open center. This unique geometry maximizes surface area exposure, allowing for rapid evaporation and efficient chemical reactions in gas scrubbing applications.
Key Design Elements
- Swirl Chamber/Vane Design: Spins liquid for centrifugal breakup into fine droplets
- Ring-Shaped Spray Pattern: Concentrates spray around the perimeter with hollow center
- Variable Spray Angles: Typically range from 40Β° to 120Β°, depending on nozzle design
- High Surface Area: Fine droplets provide maximum contact with gases or target surfaces
- Energy-Efficient Operation: Lower flow rates achieve desired saturation due to fine mist
This design delivers superior penetration and atmospheric residence time, making hollow cone nozzles ideal for cooling towers, humidification chambers, and pollution control systems where every droplet must count.
Why NozzlePro Hollow Cone Nozzles Deliver Superior Results
Fine Droplet Size β Promotes rapid evaporation and efficient cooling with reduced liquid usage
Uniform Ring Coverage β Excellent for gas scrubbing, coating, and dust suppression applications
Maximum Surface Area β Fine mist increases liquid-gas contact for rapid reactions and absorption
Flexible Spray Angles β Adaptable for narrow to wide-area applications and coverage zones
Durable Construction β Available in stainless steel, brass, and corrosion-resistant materials
Efficient Resource Use β Reduces water, chemical, and energy consumption vs. traditional designs
Hollow Cone Nozzle Applications
Hollow cone spray nozzles excel in environments where fine droplets and rapid evaporation are critical. Their adaptability spans multiple industries and specialized process types:
π‘ Gas Cooling & Quenching
Effective for cooling flue gases in chemical plants, refineries, and power generation facilities. Used in steel and metal processing for precise temperature control. Explore cooling solutions β and evaporative cooling β
π¨ Humidification & Conditioning
Provides moisture control in cleanrooms, greenhouses, data centers, and HVAC systems. Maintains stable humidity levels in sensitive environments. Learn about humidification systems β
π Chemical Processing & Gas Scrubbing
Used for gas scrubbing and absorption in pollution control systems. Ideal for dust suppression in mining, cement, and bulk material handling. See chemical processing nozzles β and scrubber solutions β
π« Food & Beverage Coating
Applies glazes, oils, flavoring agents, and protective coatings with fine droplet coverage. Reduces waste by minimizing overspray and ensuring uniform application. Browse food processing nozzles β
πΎ Greenhouse & Agricultural
Provides optimal humidification and crop protection sprays. Fine mist application prevents damage to delicate plants while ensuring even coverage. Explore greenhouse solutions β
πͺ¨ Dust Suppression & Environmental Control
Controls airborne dust in mining, cement production, and bulk handling operations. Effective for odor control and emission reduction. View dust control systems β
Industries We Serve
NozzlePro hollow cone spray nozzles are trusted by leading operators across critical industries requiring fine mist and precision cooling:
Chemical & Petrochemical
Gas scrubbing, cooling, odor control, and absorption processes. Fine droplets maximize surface area for efficient chemical reactions. View solutions β
Steel & Metal Manufacturing
Gas cooling, quenching, and thermal conditioning. Precise temperature control prevents warping and ensures product quality. Explore steel nozzles β
Food & Beverage Processing
Coating, oil application, and glaze spraying with fine droplets. Food-safe materials ensure regulatory compliance. Browse food nozzles β
Mining & Cement Production
Dust suppression and environmental control in mining and quarrying operations. Effective air quality management. View mining solutions β
Power Generation & Utilities
Cooling tower operation, gas desulfurization, and emissions control systems. Maximize energy efficiency. See power solutions β
Environmental & Utilities
Pollution control, scrubber systems, and wastewater processing. Achieve regulatory compliance with efficient atomization. View environmental solutions β
Hollow Cone Nozzle Types & Technologies
Different applications demand different designs. NozzlePro offers a comprehensive range optimized for specific performance requirements:
Axial-Flow Hollow Cone Nozzles
Ideal for: Standard cooling, humidification, and general gas scrubbing. Benefits: Compact design, consistent spray angle, excellent for moderate flow applications, cost-effective.
Tangential-Flow Hollow Cone Nozzles
Ideal for: Dirty gases, high particulate conditions, and rugged environments. Benefits: Larger free passage, superior clog resistance, handles high-dust conditions. Compare with full cone nozzles β
High-Performance Hollow Cone Nozzles
Ideal for: Gas scrubbing, cooling towers, and critical environmental applications. Benefits: Engineered for heavy-duty operation, superior atomization, maximum surface area contact.
Fine Fog Hollow Cone Nozzles
Ideal for: Humidification, dust suppression, and ultra-fine mist applications. Benefits: Smallest droplet sizes available, maximum evaporation efficiency. See fog nozzle options β
Technical Specifications
Understanding nozzle parameters ensures optimal performance for your application:
| Parameter | Standard Range | Notes |
|---|---|---|
| Spray Angle | 40Β° β 120Β° | Wider angles for broad coverage; narrower for targeted applications |
| Droplet Size | Fine to Extra-Fine | Smaller droplets than full cone; maximum surface area for evaporation |
| Flow Rate | 0.1 β 300+ LPM | Varies by model; often lower than full cone for same coverage |
| Operating Pressure | 1 β 30 bar | Operates well at lower pressures for fine atomization |
| Thread Sizes | 1/8" β 2" | NPT, BSP, and BSPT connections available |
| Materials | SS 304/316, Brass, Ceramics | Material selection depends on fluid and operating environment |
Hollow Cone vs. Full Cone Nozzles: Quick Comparison
Choosing between hollow cone and full cone nozzles depends on your specific application requirements:
| Characteristic | Hollow Cone | Full Cone |
|---|---|---|
| Droplet Size | Fine to Ultra-Fine | Medium to Large |
| Coverage Pattern | Ring-shaped (hollow center) | Solid circular area |
| Surface Area | Maximum (fine droplets) | Good (larger droplets) |
| Evaporation Speed | Rapid (fine mist) | Slower (larger droplets) |
| Best For | Cooling, humidification, gas scrubbing | Uniform coating, dust suppression, washing |
| Energy Efficiency | Lower pressure requirements | Higher flow rates needed |
Need help choosing? Explore full cone nozzles β or contact our engineers for application-specific recommendations.
How to Select the Right Hollow Cone Nozzle
Choosing the optimal hollow cone nozzle for your application involves evaluating several key factors:
- Define Your Application: Identify whether you need cooling, humidification, gas scrubbing, or fine coating. Each has specific atomization requirements.
- Determine Required Droplet Size: Finer droplets are better for evaporation and gas absorption; consider your target surface area.
- Calculate Flow Requirements: Hollow cones often use lower flow rates than full cones for equivalent coverage due to fine droplets.
- Assess Liquid Characteristics: Evaluate viscosity, chemical compatibility, temperature, and particulate content for material selection.
- Verify Pressure Capability: Hollow cones typically operate well at lower pressures, reducing pump and energy requirements.
- Consider Coverage Area: Spray angle selection depends on your target zone size and distance from nozzle.
- Plan for Maintenance: Select designs with clog-resistant features if using particulate-laden liquids.
Explore Related Spray Nozzle Technologies
While hollow cone nozzles excel at fine atomization, NozzlePro offers a complete range of spray solutions optimized for specific applications:
Full Cone Spray Nozzles
For uniform saturation and complete coverage, full cone nozzles fill the entire cone area with medium to large droplets. Ideal for dust suppression and washing.
Fog & Mist Nozzles
Ultra-fine atomization for maximum surface area, fog nozzles create the finest droplet sizes for humidification and dust suppression.
Flat Fan Spray Nozzles
For edge-to-edge coverage and impact cleaning, flat fan nozzles deliver concentrated spray patterns ideal for washing.
High-Pressure Nozzles
For precision cleaning and surface treatment, high-pressure nozzles deliver concentrated impact for removing contaminants.
Evaporation Cooling Nozzles
Specialized for cooling applications, evaporative cooling nozzles maximize droplet suspension and surface area.
Air-Atomizing Nozzles
Using compressed air for ultra-fine atomization, air-atomizing nozzles require lower liquid flow rates.
Pressure Washing Nozzles
For industrial cleaning, pressure washing nozzles engineer high-impact jet patterns and adjustable coverage.
Disinfection & Sanitization
For contact-free application, disinfection nozzles ensure consistent coverage of sanitizing solutions.
Hydraulic Nozzles
For high-flow demanding applications, hydraulic nozzles combine precision engineering with industrial durability.
Adjustable Nozzles
For maximum flexibility, adjustable nozzles let you modify spray angle and pattern without replacement.
Frequently Asked Questions
When should I use hollow cone nozzles instead of full cone?
Do hollow cone nozzles require higher or lower pressure?
What's the advantage of fine droplets in gas scrubbing?
Can hollow cone nozzles handle particulate-laden liquids?
How do I optimize humidification with hollow cone nozzles?
What materials are best for corrosive cooling applications?
Ready to Optimize Your Spray System?
NozzlePro's precision hollow cone spray nozzles deliver fine mist and reliable performance for cooling, humidification, gas scrubbing, and chemical processing. Our engineering team is ready to help you select the perfect nozzle for your application.