Coating Solutions

Industrial Coating Spray Nozzles

Precision spray technology for uniform, efficient coating applications—reduce waste, improve quality, and optimize your process.

Why Choose NozzlePro for Coating Applications?

Precision Engineering

Accurate, consistent coating applications that minimize waste and optimize material usage across every production run.

Durable Construction

High-quality stainless steel and wear-resistant materials built to withstand harsh chemicals and high-temperature environments.

Custom Solutions

Tailored nozzle configurations, spray headers, and automated systems designed for your specific coating requirements.

Expert Support

Our engineering team helps you select, size, and optimize nozzles for maximum coating efficiency and quality.

Industries We Serve

Automotive

Enhanced process efficiency, reduced waste, improved product quality.

Lubricating metal blanks, spraying release agents, applying flux to radiator cores.

Bakery & Food Processing

Consistent application, improved product quality, reduced waste.

Pan lubrication, oil and butter spraying, mold inhibitors, antimicrobial application, chocolate and honey coating.

Building Materials

Improved product quality, reduced waste, enhanced process efficiency.

Moistening OSB mats, coating flat glass, spraying release agents on cement board forms.

Steel, Aluminum & Metal Forming

Prevents rust and corrosion, improves forming, consistent application.

Oil application to steel sheets, coating aluminum strip, rust inhibitors, equipment lubrication, heated wax spraying.

Chemical Processing

Prevents sticking, consistent application, improved product quality.

Spraying release agents, adding scents and aromatics, mold release applications.

Paper, Packaging & Tissue

Improved product quality, reduced waste, enhanced process efficiency.

Starch and coating application, moistening queen rolls, applying perfumes and lotions.

Pharmaceutical & Medical Devices

Ensures product quality, precise application, improved efficiency.

Tablet coating, spraying silicone into syringe barrels, stent coating.

Textiles & Non-Woven Products

Improved product quality, enhanced process efficiency, consistent application.

Maintaining moisture profile, spraying binder coatings, applying fire retardants.

Featured Technologies

Fine Spray Nozzles

The broadest range of spray nozzles—from hydraulic to air atomizing—to meet any coating need. Choose flat fan for linear coverage, full cone for saturation, or fog & mist for ultra-fine droplets.

Headers & Manifolds

Wide range of air atomizing or hydraulic nozzle headers. Options include heated versions for viscous coatings, sanitary connections for food-grade applications, and custom configurations for any line width.

Frequently Asked Questions

What spray nozzle types are best for coating applications?

Air atomizing nozzles provide the finest droplet control for precision coatings, while flat fan nozzles deliver uniform coverage for wider applications. Full cone nozzles work well for thicker coatings requiring complete saturation.

How do I reduce coating waste and over-application?

Select nozzles matched to your target coating weight, optimize spray pressure and distance, use automated spray controls for consistent timing, and maintain nozzles regularly to prevent pattern drift and flow variation.

Can spray nozzles handle heated coatings like wax or chocolate?

Yes. Heated spray headers maintain fluid viscosity for consistent atomization of wax, chocolate, oils, and other temperature-sensitive coatings. Match header temperature to your coating's optimal spray viscosity.

What nozzle materials work best for food-safe coating applications?

316 stainless steel and PTFE-lined nozzles meet FDA and USDA requirements for food contact. Choose sanitary designs with tri-clamp connections for easy cleaning and HACCP compliance. Browse our food & beverage collection for compliant options.

How do I achieve uniform coating across a moving conveyor?

Calculate nozzle spacing for 30–50% pattern overlap at your target distance, match flow rate to line speed, and use flat fan or air atomizing nozzles with consistent droplet size for even film distribution.